Head design officeThe Head Design Office of TMP has more than half a century experience in design, calculations, experimental research and pilot testing of press-forging equipment produced by the plant.
 More than 100 highly skilled specialists work at the office. The lead designers carry out technical preparation of the contracts, take part in press-forging equipment tune-up as well as commission of presses and automated complexes on a turn-key basis, —
«In response to the customer’s request for production of stamped items, we carry out a full cycle of design work»  In the above cases, the planning of lines and project documentation of foundations for equipment mounting are developed.
| |  The company’s advanced technical developments were recognized in 1984 — The USSR State Monetary award, and in 2004 — Russia’s State Monetary award.
The principal technical decisions are patented. For the last ten years the Head Design Office has received 28 patents. Information about design and research work of the specialists is published in official Russian business magazines, and in printed materials of domestic and foreign engineering exhibitions and seminars. |
Forging production Forging production allows output of forgings up to 100kg from round bar and up to 3000 kg from ingots using carbon and alloy steel.
Forging types are as follows: shafts, axles, rods, beams, plates, bands, bushes, gears, cylinders, disks etc. Press forging equipment also has the capability to produce spring coiling using wire with a diameter up to 28 mm. | |  Heat treatment of parts: annealing, normalization, martempering, hardening, nitriding.
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Casting production Foundry capacity allows production of grey cast iron castings with weights up to 30 t, overall dimensions of3500õ2000õ2000 mm, and bronze castings with weights up to 5 T, with overall dimensions of 1600õ1600õ600 mm.
 The output of grey cast iron castings is up to 1000 t per month, and for bronze castings up to 30 t per month.
 The need for patterns made of wood and metal is satisfied by our capabilities.
| | «The range of parts produced is more than 1000 denominations» The centrifugal technology method is used for bronze castings and casting into a metal mold. |
Welding productionWelding production permits to provide output of long-dimensioned load-lifting, building and other metal constructions up to 35 m length, up to 60 t weight and produce reservoirs up to 20 m length and up to 5 m diameter as well as vessels working under pressure.
Initial stock work area 
 | The DAVI sheet-bending machine produces rolled shells of large thickness and diameter. |
- Gas cutting of carbon sheets and steel with low thickness allowance, from 4 to 260 mm, using numerically controlled (N/C) machines;
- Cutting of metal with thicknesses from 1 to 14 mm and lengths up to 3100 mm using inclined shears;
- Cutting of section rolled steel using the DOALL bandsaw machine;
- Bending;
- Straightening.
| | Assembly-welding work area - Automatic welding of fabrications up to 160 t in weight utilizing a flux layer;
- Semiautomatic welding in a carbonic environment;
- Assembly;
- Electroslag welding of welded joints up to 400 mm in thickness;
- Annealing of welded fabrications for relief of internal stresses;
- Vibration stabilization for long length parts of up to 25 t in weight;
- Shot-blast cleaning of welded fabrications to remove rust and scale.
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Ìachining productionÌachining production includes the unique machine stock which allows highly accurate machining of large dimension multi-ton parts (up to 200 t).
 SKODA horizontal-boring machines with spindle diameters from 160 to 320 mm.
 LINE planer (type) milling-boring machines with table dimensions up to 4500õ16000 mm.
 COBURG planer-type grinding machines with table dimensions up to 2200õ6000 mm
 LAMBDA coordinate-measuring machines provide high accuracy measurements of the primary parts.
| |  MAAG high accuracy gear-cutting equipment for tooth hardening using high-frequency current HFC.
 BERTHIEZ numerically controlled (N/C) machine having a faceplate diameter from 2500 to 4000 mm and intended for eccentric wheels machining.
Circular grinding machines with table dimensions up to l300x6000 mm. "Machining center" type machines with table dimensions up to 4200õ16000 mm. |
MountingMounting is carried out in production areas with bay up to 30 m width, crane ways up to 21 m hight and stand pits of 6 m depth equipped using travelling cranes of load-carrying capacity up to 320 t.
- Assembling and mounting of mechanical units;
- Assembling of electric equipment, hydraulic and pneumatic equipment;
- Assembling of immovable joints with heating treatment (heating-cooling);
- Parts cooling for pressing-in in liquid nitrogen medium, parts pressing in.
Railcar Wheel Repair Facilities | | Railcar Wheel Repair Facilities |
Ðroduction
